Close Menu
Automotive Testing Technology International
  • News
    • A-H
      • ADAS & CAVs
      • Aerodynamics
      • Appointments, Partnerships, Investments & Acquisitions
      • Automotive Testing Expo
      • Batteries & Powertrain Testing
      • Component Testing
      • Safety and crash testing
      • Dynamometers
      • EMC & Electronics Testing
      • Emissions & Fuel Consumption
      • Facilities
      • Full-vehicle Testing
    • I-Z
      • Interiors & Infotainment Testing
      • Measurement Tools, Test Systems & Equipment
      • Motorsport
      • NVH & Acoustics
      • Proving Grounds
      • R&D
      • Sensors & Transducers
      • CAE, Simulation & Modeling
      • Software Engineering & SDVs
      • Tire Testing
  • Features
  • Online Magazines
    • March 2025
    • November 2024
    • September 2024
    • June 2024
    • Crash Test Technology – 2023
    • Automotive Testing Technology
    • Subscribe to Automotive Testing
    • Crash Test Technology
    • Subscribe to Crash Test Technology
  • Opinion
  • Awards
    • About
    • What’s new and key dates
    • Eligibility and nomination
    • Get in touch
    • Judges
    • Winner interviews
  • Videos
  • Supplier Spotlight
  • Proving Grounds
  • Events
LinkedIn Facebook X (Twitter)
  • Automotive Interiors
  • Automotive Powertrain
  • ADAS & Autonomous Vehicle
  • Professional Motorsport
  • Tire Technology
  • Media Pack
    • 2026 Media Pack
    • 2025 Media Pack
LinkedIn
Subscribe
Automotive Testing Technology International
  • News
      • ADAS & CAVs
      • Aerodynamics
      • Appointments, Partnerships, Investments & Acquisitions
      • Automotive Testing Expo
      • Batteries & Powertrain Testing
      • Component Testing
      • Safety and crash testing
      • Dynamometers
      • EMC & Electronics Testing
      • Emissions & Fuel Consumption
      • Facilities
      • Full-vehicle Testing
      • Interiors & Infotainment Testing
      • Measurement Tools, Test Systems & Equipment
      • Motorsport
      • NVH & Acoustics
      • Proving Grounds
      • R&D
      • Sensors & Transducers
      • CAE, Simulation & Modeling
      • Software Engineering & SDVs
      • Tire Testing
  • Features
  • Online Magazines
    1. June 2025
    2. March 2025
    3. November 2024
    4. Crash Test Technology – 2024
    5. September 2024
    6. June 2024
    7. Automotive Testing Technology
    8. Subscribe to Automotive Testing
    9. Crash Test Technology
    10. Subscribe to Crash Test Technology
    Featured
    June 18, 2025

    In this Issue – June 2025

    Automotive Testing Technology By Rachel Evans
    Recent

    In this Issue – June 2025

    June 18, 2025

    In this Issue – March 2025

    April 9, 2025

    In this Issue – November 2024

    November 26, 2024
  • Opinion
  • Awards
    • About
    • What’s new and key dates
    • Eligibility and nomination
    • Get in touch
    • Judges
    • Winner interviews
    • ATTI Awards Forum
  • Videos
  • Supplier Spotlight
  • Proving Grounds
  • Events
LinkedIn
Subscribe
Automotive Testing Technology International
ADAS & CAVs

Pony.ai L4 domain controller surpasses two million kilometers of on-road testing

Zahra AwanBy Zahra AwanJuly 23, 20252 Mins Read
Share LinkedIn Twitter Facebook Email
A Pony.ai vehicle drives down an empty urban road

Pony.ai has announced that its Level 4 (L4) automotive-grade autonomous driving (AD) domain controller has surpassed two million kilometers of on-road testing. Used in the company’s seventh-generation robotaxi fleet, the system has demonstrated high hardware reliability and software adaptability, meeting the requirements of Level 4 autonomous driving, the company says.

Pony.ai’s seventh-generation AD system is designed for a lifecycle of 10 years or 600,000 km. Through algorithm optimization and system engineering, Pony.ai has reduced the domain controller’s cost by 80% compared to the previous generation while increasing its lifespan, effectively lowering the system’s total lifecycle cost.

The L4 domain controller features three Nvidia OrinX chips in the main unit and a fourth dedicated to system redundancy, providing a total of 1,016 TOPS of computing power. Developed through a co-designed hardware-software architecture, Pony.ai custom-built the controller to meet the full system and functional requirements of fully driverless robotaxis, as well as the performance and safety demands of L4 autonomous driving algorithms. As a result, the controller has achieved a 50% to 80% reduction in size, weight, power consumption and cost.

Functioning as the central computing hub, the controller integrates system power management, interactive display, hazard warning lights, gateways and global navigation satellite system (GNSS) capabilities essential for robotaxi operation. By integrating these features into a single unit, Pony.ai has reduced wiring complexity and the number of individual components. The domain controller supports both liquid cooling and passive cooling.

The system incorporates a multi-layered safety architecture and degradation strategies, delivering fail operational capability – in the event of a primary system failure, the controller can seamlessly switch to the redundant system or the minimum risk condition controller (MRCC) to ensure safe vehicle control. Even if the main system’s power or chassis communication fails, the redundant system can still maintain critical perception (including blind spot coverage) and safe driving capabilities. This enables the vehicle to navigate intersections or ramps and safely pull over, minimizing the risk of traffic disruption or collisions.

In related news, Waabi recently launched an alternative to closed-course track testing – mixed reality testing (MRT). Read the full story here

Share. Twitter LinkedIn Facebook Email
Previous ArticleWaabi launches mixed reality testing to support AV safety development
Zahra Awan

Zahra brings her background in reporting on the heavy manufacturing industry together with her passion for automotive as Web Editor at UKi Media & Events. She is keen to connect with people across the sector who share her enthusiasm for automotive innovation.

Related Posts

Test equipment

Waabi launches mixed reality testing to support AV safety development

July 22, 20253 Mins Read
Test equipment

Lab management tool enhances Instron’s Bluehill Central software

July 21, 20253 Mins Read
Proving Grounds

Toyota invests US$50m in Arizona Proving Grounds

July 7, 20253 Mins Read
Latest News

Pony.ai L4 domain controller surpasses two million kilometers of on-road testing

July 23, 2025

Waabi launches mixed reality testing to support AV safety development

July 22, 2025

Yasa achieves “unofficial world record” for electric motor power density

July 22, 2025
Free Weekly E-Newsletter

Receive breaking stories and features in your inbox each week, for free


Enter your email address:


Our Social Channels
  • LinkedIn
Getting in Touch
  • Free Weekly E-Newsletter
  • Meet the Editors
  • Contact Us
  • Media Pack
    • 2026 Media Pack
    • 2025 Media Pack
RELATED UKI TITLES
  • Automotive Interiors
  • Automotive Powertrain
  • ADAS & Autonomous Vehicle
  • Professional Motorsport
  • Tire Technology
  • Media Pack
    • 2026 Media Pack
    • 2025 Media Pack
© 2025 UKi Media & Events a division of UKIP Media & Events Ltd
  • Terms and Conditions
  • Privacy Policy
  • Cookie Policy
  • Notice & Takedown Policy
  • Site FAQs

Type above and press Enter to search. Press Esc to cancel.

We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. By clicking “Accept”, you consent to the use of ALL the cookies.
Cookie settingsACCEPT
Manage consent

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may affect your browsing experience.
Necessary
Always Enabled

Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously.

CookieDurationDescription
cookielawinfo-checbox-analytics11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Analytics".
cookielawinfo-checbox-functional11 monthsThe cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional".
cookielawinfo-checbox-others11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Other.
cookielawinfo-checkbox-necessary11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookies is used to store the user consent for the cookies in the category "Necessary".
cookielawinfo-checkbox-performance11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Performance".
viewed_cookie_policy11 monthsThe cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. It does not store any personal data.

Functional

Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features.

Performance

Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors.

Analytics

Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc.

Advertisement

Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. These cookies track visitors across websites and collect information to provide customized ads.

Others

Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet.

SAVE & ACCEPT